Mobile Containerized weighing and bagging unit full automatic Packing Machine for Bulk Cargo on port / Packing Machine for Packing Bulk Cargo
Containerized Mobile Weighing and Bagging Machinery is for discharging bulk cargo on the port
This type of scales is suitable for weighing & bagging materials automatically such as salt ,sugar,candy,spices,fancy food,rice,wheat,barley,rice corn,etc. in the industries of food,chemical,salt,sugar,grain,seeds,milk powder,feed and washing powder,and can be composed a semi-automatic or full-automatic packaging production line with the the conveyor ,sealing(sewing) machine ,hoister and other
1,Adopt computer control,sensor, pneumatic control technology, high stability and accuracy in
2,Adopt computer control, automatic feeding,weighing,unloading & loosing bags, high automaticity.
3,Adopt fast and slow feeding, improve the weighing precision and speed.
4,Within the range of quantitative packaging, can be allocated according to the customers' requirements.5,Enclosed equipment work , can greatly reduce the material dust damage and pollution to the body and the environment.
6,Can be equipped with standard RS 232 C interface, work directly with the computer center networking
7,Panel control, simple operation, convenient maintenance
It is containerized bagging machine , containerized bagging unit, containerized bagging system , containerised packing machine Mobile Containerised Bagging System, containerised equipment , Containerized Mobile Weighing and Bagging Machine , mobile bagging machines are flexible and can be utilized either ship side, to bag directly from the vessel, or in warehouses and are used for bagging grain, rice, sugar, pulses and beans or various fertilizers . specially manufactured for quantitative packaging of many kinds of materials. Automatic weighing filling bagging . containerised bagging machine, with CE, ISO9001-2008
1. Automatic filling bagging system
2.Automatic weighing balance
3. Automatic belt conveyor
4.Automatic sewing / sealing machine
5. Electric control cabinet
Manual Bag placing→Automatic filling→Automatic weighing→Automatic bag conveyer→Automatic bag sewing / sealing
Weighing Range: 1-5, 5~10, 10~25, 25~50, etc. (KG)
Electrical Power: 380/220,50/60(V/Hz)
Power: 0.37 (KW)
Air Power: 0.4~0.6(Mpa)
:This machine is especially designed for packing weighing filling granular materials into open-mouth bags like plastic woven bags, Kraft bags, sacks, paper-plastic compound bags, PE, PP bags, etc.
II. Working Principle
First, the bag need be applied manually to the filling spout and the filling process is started by a push-button.Your material will firstly go to the hopper and then be filled into the bags via the feeding parts. The filling flow is controlled by the frequency-change rotating speed. When the bag is filled fully, the bag clamping device will automatically open and the bag will be conveyed to the sewing system for sealing.
III. Working Process
Manually bag placing → Automatic filling → Automatic weighing → Automatic conveying → Automatic sealing (sewing stitching or weld heating) → next process
Your benefits due to our experience:
u Clean bag filling
Due to product-specially chosen filling spout with all-side clamping jaws
u Space saving
Due to compact machine design
u Cost saving
Due to stable operation and low maintenance costs
u Easy handling
Due to easy and intuitive operational menu with "weight input" "weight display" "time display"
Due to clear operator guidance, easy cleaning and maintenance
u High weight accuracy: ±0.2%FS
Due to coarse and fine flow filling controlled by one frequency-change screw's (auger's) rotating speed
Due to the use of the Canadian General Measure or METTLER TOLEDO weighing controller and OMISEO (USA) load cell sensors
u Good product protection
Due to project-specially selected bag closure, e.g. sewing, welding or hot-melt sealing
And the Optional device:
Dust removal device. The working environment will be more hygienic if the dust removal device is add
Specification of hopper
Name:Movable dust proof hopperProductivity : 1000-1500t/h-Capacity:35cbm
2. Instruction of the equipment
Zishi Hopper Bulk cargo operators require equipment, solution and expertise to help reduce dust missions at discharge, while maintaining maximum unloading productivity, we provide the technology and expertise to achieve this with world class design and engineering solutions.
The equipment is mainly used to unload and load bulk cargo to truck. Via grab type gantry crane to grab cargo, then through relevance traveling mechanism of gantry crane to put the grabbed material on the above of load system, then open the grab via gantry crane's PLC control system, the bulk cargo will be load into the hopper directly, on hopper, have an electric hydraulic push rod control device, it is used to control the output of cargo, to make the hopper work safety, effective and improve working efficiency when load cargo.
3. Materials details
4. Equipment Specifications
4.1 Hopper specifications
|Name of product:||Movable dust proof hopper|
|Size of equipment:||Refer drawing|
Mechanical Steel Structure
|Size of top||Refer drawing|
|Size of bottom||Refer drawing|
|Type of steel||10_Q345|
4.4 Grille Plate
|Size of # steel||Refer drawing|
|Grille Plate Size||400mm*400mm|
|Plate Manufacturer||Jiangsu |
4.5 Electric and Control
|Power:||380 V;or pending|
|Frequency:||50 Hz;or pending|
|Control voltage:||220 V|
4.7 Deduster Specifications:
|Type||Quantity: sets/hopper||A Type with dust retainer|
|Specifications||Treating air volume||m3/h||13550-17220|
|Total filtering area ||m3||186|
|Filter bag quantity||pcs||120|
|Filtration speed ||m/min||1.2-1.5|
|Resistance of dust collector||Pa||≤1200|
|Filter bag size ||Mm||φ130××2000|
|Filter bag material ||500gm2||Coated olyester needle felt filter|
|Deduster bearing pressure||Pa||<500|
|Dead weight ||T||2.0T|
|Dashing program controller with |
(switch box )
|Input/output voltage ||V||220/24|
4.8 Flow diagram of the hopper5. Tech details:
The steel plate is incised by numerical control machine, and the advantage is:
< style="text-align:left;" >Slinky and indentation has no stress;II. The aperture between the welding plates is thin, the welded stress is small and the welding line without crazing.It was protected by gas when welding; the welded stress is small and the welding line without crazing.
The holes of up beam, press rods, low beam and scoops are bored by machine, it can ensure the concentric.
The bent plate of the scoops is dealt with by cold machining to make the scoops and other parts to be the exact size and appearance
Other specification not referred are according to the standard of making hopper and the company standard at the Ministry of Communications.
< >All the surface of the steel structure are sand-shot to Sa2.5 grade.Primer coating app. 400µm, top paint app 70 mmColor of top paint: according to client's demand.7. Notice and Maintenance
< >The hopper should not be hitted frequently by the grab.Across the guard rail is prohibited. Please make a safe preparation when need to check and repair the hopper outside the guard rail. Be careful when going up or down to the hopper. Jumping and playing are prohibited.All the joints of the lines should be examined regularly.All the electrical equipment should be operated safely and checked regularly. All the bolts should be checked regularly, to see if there are looseness and fracture or not. If there are looseness and fracture in the bolts, stop operation and replace the bad bolts, then go ahead the operation. The dust catcher should be checked and maintained regularly.Use four same steel wire ropes to lift the hopper, and the four pillars (legs),should be stressed equally and stably.When turning on the power source, to see the turning direction of the air compressor (to adjust the phase line).Turn on the four push-buttons, to see if the motor runs normally. The dust catcher can not work if one motor doesn't run.(The dust catcher will be blanked off.)Let the hand spike and windlass run for a while, to see if the limiting is normal. The weld line of the hopper should be checked regularly for the hopper runs with vibration. If there are cracks in the weld line, stop operation and repair the weld lines, then go ahead the operation.The scoops should be cleaned after operation. Let the valve in the safe opening position.8. Others
< >During building the hopper, the buyer can go to the seller's factory to supervise and check the quality of the hopper.
When deliver, the manufacture should provide the general drawing of the hopper and wearing parts drawing. Operation Manual.
Name: Michael Gao
company:Shanghai enjue machinery equipment co,ltd
Address:Room 101,No.36, Lane 879,Zhongan Road,Xinchang Town,Pudong District,Shang City,China